Product Description
In the realm of advanced manufacturing and material processing, achieving consistent particle size reduction is crucial for enhancing product performance and quality. One of the most effective solutions for this challenge is the use of jet-mill zirconia beads with ultra-high roundness. These beads are renowned for their ability to deliver precise and uniform particle size reduction, making them indispensable in various industries. In this article, we explore the benefits and applications of jet-mill zirconia beads, supported by insights from top industry sources.
Jet-mill zirconia beads are spherical grinding media made from zirconium dioxide. They are engineered to possess ultra-high roundness, which is critical for consistent particle size reduction. The beads are available in various sizes and compositions, including yttria-stabilized zirconia and ceria-stabilized zirconia, each offering unique properties suited to specific applications.
- High Density and Hardness: Zirconia beads boast a high density and hardness, which contribute to their effectiveness in grinding and milling processes.
- Wear Resistance: The beads exhibit exceptional wear resistance, ensuring longevity and reducing operational costs.
- Smooth Surface: The ultra-smooth surface minimizes contamination and enhances the efficiency of the milling process.
- Acid and Alkali Resistance: Zirconia beads are resistant to chemical degradation, making them suitable for a variety of applications.
Zirconia beads are versatile and can be used in numerous applications across different industries. Here are some of the prominent applications:
In the pharmaceutical industry, particle size reduction is vital for improving drug solubility and bioavailability. Jet-mill zirconia beads are particularly effective in achieving the desired particle size for active pharmaceutical ingredients (APIs) and excipients. The beads' high density and hardness ensure efficient milling without generating excessive heat, which is crucial for sensitive materials.
For paints and coatings, achieving ultrafine particle sizes enhances color, gloss, and coverage. Zirconia beads facilitate the dispersion of pigments and fillers, resulting in superior product quality. Their resistance to wear and tear ensures consistent performance over extended milling periods.
In cosmetics, finer particles contribute to smoother application and enhanced product performance. Jet-mill zirconia beads enable the creation of high-end formulations with luxurious textures, elevating the user experience. Their ability to achieve ultrafine particle sizes is crucial for products requiring precise dosing and absorption.
In the food and beverage industry, particle size reduction improves flavor profiles and texture. Zirconia beads enhance the dissolution and dispersion of ingredients, leading to a more enjoyable sensory experience. Their chemical resistance ensures safety and quality in food processing applications.
The ultra-high roundness of zirconia beads ensures uniform particle size reduction, which is essential for product consistency and quality. This property is particularly beneficial in industries where precise particle size is critical for product efficacy.
Zirconia beads offer superior grinding efficiency due to their high density and smooth surface. This efficiency translates into reduced processing times and lower energy consumption, making them a cost-effective choice for manufacturers.
The exceptional wear resistance of zirconia beads means they can be reused multiple times without significant degradation. This durability reduces the need for frequent replacements, lowering operational costs and minimizing downtime.
Zirconia beads are compatible with a wide range of milling equipment, including horizontal mills, vertical sand mills, and stirred mills. This versatility allows manufacturers to choose the most suitable equipment for their specific needs.
| Diameter(mm) | Each ball weight(g) | 100g balls qty(pcs) |
| 1 | 0.00314 | 31847 |
| 2 | 0.02512 | 3981 |
| 3 | 0.08478 | 1180 |
| 4 | 0.20096 | 498 |
| 5 | 0.3925 | 255 |
| 6 | 0.67824 | 147 |
| 7 | 1.07702 | 93 |
| 8 | 1.60768 | 62 |
| 10 | 3.14 | 32 |
| 12 | 5.42592 | 18 |
| 15 | 10.5975 | 9 |
| 20 | 25.12 | 4 |
●Chemical Composition:
| Composition | ZrO2 | Y2O3 + Others |
| Content % | 94.6 | 5.4 |
●Physical Properties:
| Specific Gravity g/cm3 | Bulk Density kg/L | Hardness Mohs | Hardness Hv | Fracture Toughness MPam1-2 | Crushing Load Kg.f (Φ0.3mm) | Grain size um | Sphericity (%) |
| ≥6.03 | ≥ 3.76 | 9 | ≥1210 | 9 |
8.2
| ≤0.3 | ≥98 |
40times under microscope for 0.3mm YSZ ball
● Inner structure:
● Size distribution:
| product name: | Yttria stabilized zirconia bead | size: | Φ0.3mm |
| 100pcs test result by selected random(unit: mm) |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.28 | 0.29 | 0.3 | 0.31 | 0.32 |
| 0.29 | 0.29 | 0.31 | 0.31 | 0.32 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.32 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.32 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.31 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.33 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.34 |
| 0.29 | 0.3 | 0.31 | 0.32 | 0.34 |
| 0.29 | 0.3 | 0.3 | 0.3 | 0.36 |
| 0.29 | 0.3 | 0.3 | 0.3 | 0.3 |
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●Features:
It has high density and hardness, making it suitable for high-quality products, such as ceramic inking, automobile, paints and coating.
It is suitable for high-efficiency horizontal mills and basket mills.
Low contamination of the milling product.
It is suitable for industries requiring nano-sized particles.
●Pakage:
25KG/Plastic Drum, 800-1000KG/Pallet with shrink wrapped
●Storage:
The grinding media should be stored in a dry and clean place.
Factory equipment
Exhibition & Partner
Case
Ship to philipine
Ship to Germany
FAQ
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How do I store zirconia grinding beads?
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What is the cost of zirconia grinding beads?
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Can zirconia beads cause contamination?
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What industries use zirconia grinding beads?
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They are used in pharmaceuticals, paints, coatings, ceramics, electronics, and nanotechnology industries.
Product Tags:
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